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Factory Finishing

To ensure each and every door measures up to the Doorland standards of consistency and superior finish, our quality assurance team meticulously inspects the doors on all six sides. These scheduled quality checks are conducted throughout the factory finishing process. Our factory finished doors arrive on-site as per specification and are ready for installation.

How it's done?
   
Step 1
The unfinished door is placed into an automated conveyer system where the factory finishing process begins.
Step 2
The door is put through a pre-sanding stage, where only the surface is sanded.
Step 3
After the pre-sanding is complete, the door enters a denibbing machine, where only the raised panels are sanded.
Step 4
Once the surface and the raised panels are sanded, the door is put through a vacuum system where any dust and wood particles are removed.
Step 5
The sanded and cleaned door is sent to a preheating chamber. Preheating will allow the primer and paint to adhere suitably for the desired finish.
Step 6
Once the door reaches the desired temperature, it enters the spray line where the automated spray guns apply an even amount of primer and paint.
Step 7
The primed and painted door is stacked into a drying oven.
Step 8
Once the primer and paint are dry, the door enters a cooling chamber where it is inspected for cracks or imperfections.
Step 9
After careful inspection, the door travels through a final denibbing sanding stage where all excess primer is removed.
Step 10
Once the excess primer is removed, the door enters an automated flipping system where it is flipped and the whole process is repeated.
Step 11
Upon completion of the factory finishing process, all doors are inspected and approved by our quality assurance team.
 
Why Choose Factory Finish?

Our state-of-the-art factory finishing line is an automated process which is capable of finishing doors in solid color, stain, sealer and lacquer, for both interior and exterior doors.

Traditional trade finishing methods rely heavily on site conditions and workmanship. These factors can compromise the finish and the overall integrity of the door. The Doorland factory finished door is produced in a controlled environment, where advanced machinery and qualified staff ensure a superior finish for each and every door.
Factory finishing adds value and beauty to living spaces.

A well-finished door can be created to accent the overall style and décor of a living area, much like a piece of well-crafted furniture.

 
Factory Finishing Features: Factory Finishing Benefits:
Produced in-house Streamlined processes to improve efficiency and cost
State-of-the-art Equipment Produced in a controlled environment
2 stages of sanding and primer No exposure to external elements
Solid and custom colors Preservation of the integrity and quality of the door
Stain, sealer and lacquer Minimizes colour inconsistencies
All doors sealed top and bottom Preferable process over site finishing
Interior and exeterior doors Adds style, consistency to décor
 
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